LED
in headlamps
In rear lamps, applications with red and yellow LEDs
already are state of the art in lighting technology.
In headlamps, especially white LEDs are necessary that
for main functions must provide a better light performance.
White LEDs have already been used for signal functions
like position or daytime running light in some serial
projects.
With the development of the first Full-LED headlamp
for Audi R8, Automotive Lighting set up a world premiere.
For the first time, all light functions of a serial
headlamp are being realized in LED technology, these
are low and high beam, daytime running light, turn
indicator and position light.
LED technology offers new opportunities for the future
concerning styling, technology and energy consumption.
Advantages of LEDs
LEDs especially stand out for the following characteristics:
- the light temperature of the LEDs nearly achieve
daylight quality
- an extremely high lifetime lasting more than a whole
vehicle life
- a significantly lower energy consumption
- more effective opportunities for the use of installation
space in headlamps
- unique freedom and variety in styling for the development
of brand characteristic styling elements within headlamps
Function of LEDs
LEDs are based on semiconductor technology. The light
is emitted directly out of the semiconductor substrate
when a forward voltage is applied. The colour depends
on the band-gap energy of valence and conduction band
for the materials forming the semiconductor. The amber
colour is directly generated by the LED by Aluminium
Indium Gallium Phosphide (AlInGaP) semiconductor material.
Through the luminescence conversion process, white
light is generated. A blue diode in combination with
an applied converter material, the colour blue and
yellow, the combination of which is perceived as white
light.

Technical implementation
in headlamps
To achieve the targeted light patterns with LED applications
in headlamps, two conventional opportunities are available
that are already implemented in filament and also
in gas discharge lamps. Either the light of the LED
is redirected through a reflector in order to achieve
the light pattern on the road. Or, alternatively compact
systems can be applied that project the light in the
street using a lens.
Due to their small sizes, LEDs offer the opportunity
to combine both light systems for the first time.
Detailed information concerning light technology
within the Audi R8 Full-LED headlamp can be found
here. (at the moment only available in German)
Temperature management
In contrast to Halogen or Xenon systems, LEDs emit
"cold" light meaning that no infrared radiation
is being produced. Due to the high efficiency, 20%
of the input energy are transformed into visible light
(for comparison a filament bulb only transforms 5%)
- the rest of the energy generates heat within the
semiconductor chip. Luminous flux, colour and forward
voltage are dependant on the temperature. As soon
as the allowed temperature is exceeded, the lifetime
of the LED will be badly affected or in worst case
will be destroyed.
To protect the hottest part, the chip, cooling elements
with a controlled air transportation system have been
developed. The systematic direction of the warm air
to the bezel of the headlamp is so simultaneously
being used for de-icing and decondensation.
Reduction of energy
consumption
The application of LED technology significantly contributes
to the avoidance of CO2 emission and the reduction
of fuel consumption.
This aspect especially gains importance with the implementation
of daytime running light (DRL). DRL with LED needs
14W of energy, whereas the use of conventional vehicle
lighting at day (low beam, rear lights, position lights)
consumes 300W.
Outlook and trend
LED technology within the external vehicle lighting
is still in its infancy. Future fields of activity
are to be found especially in the implementation of
adaptive light systems and in the further optimization
of energy consumption.
